Electric Vehicle Engineering & Development (EVEND)

Last Day for Registration : January 10, 2025

SKU: IIT Madras | Start Date: 20th January, 2025 Categories: ,

Course Description

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To provide a basic understanding of Electric Vehicle Engineering and Development process as Practiced in Industry. At the end of this course, the participants should be able to:

  • Acquire in-depth knowledge of Electric Vehicle Engineering and development process
    and systems for different types of Electric Vehicles such as 2Wheeler, 3Wheeler, Cars,
    LCVs, Buses and Trucks.
  • Associate the attributes, functions and translate to engineering specifications, targets.
  • Getting insights onto Product Development process as followed in Industry and
    understand how the targets are tracked, and the Program is managed from the concept
    stage till Product Launch.
  • Depict the various concepts using simple schematics, and apply concepts
    synthesising towards Application Engineering on electric vehicles at the various stages
    of development.
  • Understand the Functions of EV systems and aggregates , Vehicle topologies,
    architecture and vehicle build

Modules Covered:

Module 1 : Introduction to Electric Vehicles

Module 2 : EV Design Process

Module 3 : Vehicle Regulations

Module 4 : Vehicle Development Process

Module 5 : Battery Electric Vehicles

Module 6 : Fuel Cell EVs

Module 7 : Powertrains

Module 8 : Batteries and Battery Energy Management

Module 9 : Vehicle Topologies and Architecture

Module 10 : Electric Two Wheelers – Scooters and Bikes

Module 11 : Electric Three Wheelers

Module 12 : Electric Cars, Buses, and Trucks

Module 13 : Safety, Design Philosophy, and Design Verification and Virtual Engineering

Mode: 30 hours of recorded videos will be released on Fridays and 15 hours of online live interactive sessions with the faculty on Saturdays.

Course Start Date : 20th January, 2025

Course End Date : 30th April, 2025

Profile of the Instructor

Mr. B. Balaji

Professor Of Practice – Department of Engineering Design – IIT Madras 

With four decades of experience in almost all facets of Commercial Vehicle design and development defines Mr. Balaji as a professional. Armed with a B.E. Mechanical Engineering degree from College of Engineering Guindy, tempered with a PG Diplomas in Advanced Management and Marketing Management, Balaji has served Ashok Leyland in various capacities, and Retired as General Manager, – Product Development at the Technical Centre located in Chennai. In this role, Balaji offered the last line of development process through rigorous vehicle testing methods on and off roads that have rendered Ashok Leyland vehicles as the most reliable in the market. In several engineering domains ranging from vehicle design, analysis and testing, Balaji has been reckoned as a leader. His role in the design and engineering services domain Division of the Hinduja Group exposed him to the Japanese way of vehicle development. In the Product Development department, Balaji has been acknowledged as a technology leader and mentor and is a permanent member of the engineering Design review committees. Mr Balaji is regarded as an expert in various domains including Vehicle Thermal Systems, Vehicle Dynamics, Suspension, Steering Systems, Vehicle and Component testing, Product Benchmarking and Value Analysis & Value Engineering, Virtual Analysis, Homologation. He has upgraded himself with expertise in electric mobility Under his tutelage, a team of young engineers were motivated to file for three patents in Vehicle Suspension and Thermal Systems development. A Patent for “A cooling System and a Method of cooling an Engine” was granted in 2018 -(Patent No. 295044). Balaji has co-authored technical papers presented in national and international conferences. Post Retirement, Balaji has been providing Technical Consultancy services in the areas of Design and development, VA VE – Cost reduction, Product Bench Marking and Tear down analysis, Electrical Vehicle Design and Development, to Automotive OEMs, Tier I propriety suppliers, EV Start-ups, Consultancy Firms, Engineering services companies.
Mr Balaji was appointed as Professor of Practice in Engineering design Department in IIT Madras from October 2023. He is delivering Classes in Electric Vehicle Engineering and Development as Elective Course for the regular Students and e mobility Online Certificate Program Course for working professionals hosted by CODE. He is also Engaged with various CoEZET Projects providing technical guidance to the Team of Engineers

Module Description

MODULE – 1 : Introduction to Electric Vehicles

Module Description:

This module provides an introductory overview of Electric Vehicles (EVs), tracing the evolution from Internal Combustion Engine (ICE) vehicles to electric mobility.

Concepts Covered:

Introduction to different electric powertrain configurations, such as hybrids, plug-in hybrids, and battery electric vehicles (BEVs).

Learning Outcomes:

Understand the fundamental differences between ICE and electric vehicles, and the driving factors behind the transition to electric mobility.

Applications:

Lays the groundwork for deeper exploration into electric vehicle engineering and design.

MODULE – 2 : EV Design Process

Module Description:

This module delves into the systematic processes involved in designing electric vehicles, introducing industry-standard design tools and methodologies.

Concepts Covered:

Systems Engineering, Design Thinking, Attribute Engineering, Quality Function Deployment (QFD), Design Failure Mode and Effects Analysis (DFMEA), and Design for Excellence (DFX).

Learning Outcomes:

Learn to apply structured design processes, enabling the creation of efficient and innovative vehicle designs while optimising cost and performance.

Applications:

Facilitates efficient management of the vehicle development lifecycle, ensuring that designs meet customer expectations and regulatory standards.

MODULE – 3 : Vehicle Regulations

Module Description:

This module focuses on the regulatory requirements specific to electric vehicles, ensuring compliance with national and international standards.

Concepts Covered:

Central Motor Vehicle Rules (CMVR), type approval procedures, environmental regulations, and safety standards for EVs.

Learning Outcomes:

Gain an understanding of the regulatory environment and how to ensure vehicle designs meet necessary standards.

Applications:

Essential for ensuring electric vehicles are compliant with market regulations and can be successfully commercialised.

MODULE – 4 : Vehicle Development Process

Module Description:

A comprehensive look at the development process of electric vehicles, from initial concept to market readiness.

Concepts Covered:

Development Validation Process (DVP), prototyping, validation standards, and iterative testing methods.

Learning Outcomes:

Learn the stages of vehicle development, from design and testing to final production, with a focus on ensuring reliability and performance.

Applications:

Critical for overseeing the entire lifecycle of EV development, from concept through production.

MODULE – 5 : Battery Electric Vehicles

Module Description:

Explores the core principles and technologies behind Battery Electric Vehicles (BEVs), focusing on their design and operation.

Concepts Covered:

Motor requirements, energy flow, transmission mechanisms, and efficiency optimization techniques in BEVs.

Learning Outcomes:

Understand the unique characteristics of BEVs, including their advantages and challenges in terms of performance and efficiency.

Applications:

Crucial for designing and optimising BEVs to meet specific performance metrics.

MODULE – 6 : Fuel Cell EVs

Module Description:

Focuses on the design and operation of Fuel Cell Electric Vehicles (FCEVs), highlighting the role of hydrogen as a fuel source.

Concepts Covered:

Hydrogen production methods, fuel cell stack technology, integration of fuel cell systems in vehicles.

Learning Outcomes:

Gain insights into the construction, operation, and environmental benefits of FCEVs, and how they differ from BEVs.

Applications:

Enables exploration and development of FCEV technology, contributing to a diversified approach to electric mobility.

MODULE – 7 : Power Trains

Module Description:

This module explores the core components and functionality of EV powertrains, including electric motors and drives.

Concepts Covered:

Electric motor types, powertrain efficiency, energy regeneration, and drivetrain configurations.

Learning Outcomes:

Understand the critical role of powertrain components in vehicle performance and efficiency.

Applications:

Vital for designing powertrains that optimize energy use and enhance vehicle performance.

MODULE – 8 : Batteries and Battery Energy Management

Module Description:

A deep dive into the technology behind EV batteries, focusing on their design, management, and safety.

Concepts Covered:

Battery chemistries, energy density, thermal management, Battery Management Systems (BMS), and charging technologies.

Learning Outcomes:

Acquire in-depth knowledge of battery technology, including how to manage and ensure the safety of battery systems in EVs.

Applications:

Essential for integrating efficient, safe, and long-lasting battery systems into electric vehicles.

MODULE – 9 : Vehicle Topologies and Architecture

Module Description:

This module introduces various vehicle topologies and architecture options available for electric vehicles.

Concepts Covered:

Propulsion systems, energy source configurations, series, parallel, and series-parallel hybrid configurations.

Learning Outcomes:

Develop the ability to design and evaluate different EV architectures, tailoring designs to specific performance and efficiency goals.

Applications:

Prepares students to innovate in vehicle design, adapting architectures to meet diverse market needs.

MODULE – 10 : Electric Two Wheelers – Scooters and Bikes

Module Description:

This module examines the specific engineering challenges and design considerations for electric two wheelers like scooters and bikes.

Concepts Covered:

Architecture of two-wheelers, motor application strategies, battery integration, and weight distribution.

Learning Outcomes:

Understand the unique engineering requirements of electric two- wheelers and how to optimize them for urban mobility.

Applications:

Critical for designing efficient and popular electric scooters and bikes, especially in densely populated urban areas.

MODULE – 11 : 11. Electric Three Wheelers

Module Description:

Focuses on the design and development of electric three-wheelers, addressing their unique challenges and market demand.

Concepts Covered:

Design and engineering considerations specific to three-wheelers, battery placement, and load balancing.

Learning Outcomes:

Learn the specific technical requirements and market needs for electric three-wheelers.

Applications:

Important for designing robust and efficient three-wheelers, often used in last- mile connectivity and urban transport.

MODULE – 12 : Electric Cars, Buses, and Trucks

Module Description:

A detailed exploration of electric vehicle architecture for larger vehicles like cars, buses, and trucks.

Concepts Covered:

BEV architecture, skateboard platforms, modular designs, specific considerations for heavy-duty vehicles.

Learning Outcomes:

Learn how to design and adapt vehicle architectures to suit various applications, from passenger cars to heavy-duty trucks.

Applications:

Crucial for developing scalable and adaptable EV platforms that can meet a wide range of market demands.

MODULE – 13 : Safety, Design Philosophy, and Design Verification and Virtual Engineering

Module Description:

Combines critical safety engineering principles with design philosophy and the role of virtual engineering tools in EV development.

Concepts Covered:

Safety regulations, functional safety (ISO 26262), battery safety protocols, virtual simulations, and CAE tools.

Learning Outcomes:

Understand how to implement safety features across EV systems and use simulations to test and refine designs.

Applications:

Enables cost-effective and rapid prototyping, ensuring designs meet safety standards while reducing development time and costs.

Eligibility & Fees

Eligibility:

B.Tech (any domain) with interest in Automotive EVs

Course fees:

Rs. 47,200 (Rs. 40,000 + 18% GST)

Register before 25th November, 2024 (4pm IST) to avail early bird discounted price.

Rs. 47,200 Rs. 37,760 (Rs. 32,000 + 18% GST)

Fees paid are non-refundable and non-transferable.

Course Policy

Please refer HERE to read about policies on Admission, Pricing, Payment and Attendance.

Certification

The Certificate criteria for this course is as follows:

Total % will be calculated from all 3 categories

( Assignments, Quizzes and Attendance of Live sessions)

Type of certificate that will be issued

75% -100% Successfully completed
50% -74% Completed
25% – 49% Participated
<25% No Certificate

Certificate Template

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